MT- 500 Automatic Cleaning Machine for Copper Balls

Labor cost

Taking a factory of 20,000 square meters as an example, there are generally two electroplating lines, usually 12 copper and 2 tin, which are maintained every 6 months, two cylinders are maintained every day, and 6 maintenance personnel are allocated for each maintenance, which takes 28 days per year.

Maintenance time, calculated at 5,000 yuan per person per month

One person completes the operation, adds the copper balls in the titanium basket to the machine through the automatic screening structure, and then operates the machine to complete the automatic cleaning and sorting of the titanium basket.

Save 25,000 yuan in labor

Labor cost: 5000*6=30000 yuan

Labor cost: 5000

electricity cost

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The total power of the machine is 2.4KW, and it only needs to work for 3 hours each time, and the electricity price is calculated at 1 yuan.

Increase electricity consumption by 202 yuan

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Annual cost: 2.4*3*28*1=201.6 yuan

water cost

According to each cleaning of 2 copper tanks, the volume of the cleaning tank is 2000 liters, and it is calculated by soaking in liquid medicine, soaking in water, and rinsing for a total of 4 times. The water for each maintenance is 8 tons, and the water is calculated at 4 yuan/ton.

The two copper cylinders need to be filled three times, the cylinder volume is 400 liters, and the water needs to be changed 6 times.

Save water 629 yuan

Water cost: 8*4*28= 896 yuan

Water cost: 0.4*4*6*28=267 yuan

potion cost

According to each cleaning of 2 copper tanks, the volume of the cleaning tank is 2000 liters, and it is calculated by soaking in liquid medicine, soaking in water, and rinsing for a total of 4 times. The water for each maintenance is 8 tons, and the water is calculated at 4 yuan/ton.

20 kg of hydrogen peroxide and 20 kg of sulfuric acid each time

Save 11,200 yuan in materials

Potion cost: 200*5* 28= 28000 yuan

Potion cost: 40*5*3*28= 16800 yuan

Copper ball recycling cost

The chemical solution is immersed for cleaning. After soaking for 2 hours, 100 kg of copper balls (experience reference value) are lost according to a copper cylinder, and the copper balls are calculated at 40 yuan/kg.

The actual soaking and cleaning of copper balls is completed in about 20 minutes, and the loss of copper balls is calculated according to 1/6 of the loss in manual operation.

Copper ball loss saves 186,667 yuan

Cost loss: 200*40*28=224000 yuan

Cost loss: 224000/6=37333 yuan

Time costs

1. Add copper balls, add water for finishing, 1 hour;

2. Add potion, soak for 2 hours;

3. Drain the potion, add water to soak for cleaning, 1 hour;

4. Rinse with clean water, stir by hand, 0.5 hours;

5. Install the titanium basket for 1.5 hours.

Screening/cleaning/dispensing are carried out simultaneously, and can be completed in 3 hours

save a cylinder

168 hours production capacity

Time: 6*28= 168 hours

Time: 3*28= 84 hours

quality cost

Easy to overhaul and uneven cleaning leads to incomplete cleaning

Clean evenly and thoroughly

Improve electroplating quality

Total cost

The two-line factory saves about 220,000 yuan per year + 168 hours of production capacity for one cylinder.

Cleaning capacity

600KG/times;

Cleaning method

Roller rotation, friction extrusion

Cleaning medium

Water + Sulfuric Acid ( 5%)

Device power

2.2KW, 3 phase, 220V, 50Hz

Out of the way

The roller reversed the hook material, guided by the material tank, into the titanium basket.